機電一體化技術在智能制造的作用

時(shi)間(jian):2022-05-18 09:36:54

導語:機電一(yi)(yi)體(ti)化技術在智能制造的(de)作用一(yi)(yi)文來(lai)源于網(wang)友上傳,不(bu)代表本站觀點,若需要原創文章可咨(zi)詢客服老師,歡迎參考。

機電一體化技術在智能制造的作用

摘要:闡述機電一體化與傳感技術智能制造中的應(ying)用,包括柔性制(zhi)造(zao)系(xi)統、智能機器(qi)人技(ji)術(shu)、自動化生產控制(zhi)技(ji)術(shu)、數控技(ji)術(shu)的自動化技(ji)術(shu)應(ying)用。

關鍵詞:機電一體化,傳感技術,柔性(xing)制造,智能機器(qi)人

對于智能制造,是我國社會在現代化發展過程中以傳統工業生產模式為基礎所采取的有效改革方式,在提高我國工業生產效益的過程中發揮了重要作用。在(zai)我國正式進入(ru)數字科技(ji)時代之后(hou),自(zi)動化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu)和微電(dian)子技(ji)術(shu)(shu)得(de)到(dao)了全面發(fa)(fa)(fa)展(zhan)(zhan),特別是(shi)機(ji)(ji)(ji)電(dian)一(yi)體(ti)化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu)的(de)(de)普(pu)及,為我國智能制造(zao)水(shui)(shui)平的(de)(de)進一(yi)步(bu)提高創造(zao)了良好環境。對于(yu)機(ji)(ji)(ji)電(dian)一(yi)體(ti)化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu),主要(yao)是(shi)指(zhi)將傳統自(zi)動生產線技(ji)術(shu)(shu)和傳感技(ji)術(shu)(shu)等多元(yuan)化(hua)(hua)(hua)(hua)先進技(ji)術(shu)(shu)進行充分整(zheng)合(he)(he),在(zai)確(que)保產品質量達到(dao)標準(zhun)要(yao)求的(de)(de)同時,提高制造(zao)行業(ye)(ye)整(zheng)體(ti)運行質量。因此(ci),相關(guan)工作人員(yuan)必須對機(ji)(ji)(ji)電(dian)一(yi)體(ti)化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu)在(zai)提高企業(ye)(ye)智能制造(zao)水(shui)(shui)平相關(guan)工作中(zhong)具有的(de)(de)重要(yao)性給予正確(que)認知和高度(du)重視,從多元(yuan)化(hua)(hua)(hua)(hua)角(jiao)度(du)入(ru)手,對機(ji)(ji)(ji)電(dian)一(yi)體(ti)化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu)的(de)(de)應用途徑進行全面探(tan)索,確(que)保智能制造(zao)企業(ye)(ye)在(zai)機(ji)(ji)(ji)電(dian)一(yi)體(ti)化(hua)(hua)(hua)(hua)技(ji)術(shu)(shu)的(de)(de)積極輔助下(xia),能夠采取具有較(jiao)高科學性和合(he)(he)理性的(de)(de)管(guan)理控制措施(shi),提高企業(ye)(ye)綜(zong)合(he)(he)發(fa)(fa)(fa)展(zhan)(zhan)能力(li),使智能制造(zao)企業(ye)(ye)在(zai)激烈的(de)(de)市(shi)場競爭中(zhong),憑借強大的(de)(de)發(fa)(fa)(fa)展(zhan)(zhan)能力(li)得(de)到(dao)穩定發(fa)(fa)(fa)展(zhan)(zhan)。

1研究背景

1.1機電一(yi)體化(hua)

對(dui)(dui)于(yu)機(ji)(ji)電(dian)(dian)一(yi)(yi)體(ti)(ti)(ti)(ti)化(hua)(hua)(hua)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)而言(yan),是(shi)將(jiang)(jiang)控制技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、計算機(ji)(ji)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、信息技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、光學技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、電(dian)(dian)子技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)等(deng)(deng)多元化(hua)(hua)(hua)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)措施(shi)的(de)(de)優(you)勢集于(yu)一(yi)(yi)體(ti)(ti)(ti)(ti),形(xing)成(cheng)的(de)(de)一(yi)(yi)種(zhong)具有較高(gao)有效(xiao)(xiao)性和(he)(he)全(quan)面性的(de)(de)新型技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu),擁有系(xi)統(tong)(tong)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、模塊技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、網(wang)(wang)絡技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)的(de)(de)相關(guan)特征。在(zai)實(shi)際應(ying)用機(ji)(ji)電(dian)(dian)一(yi)(yi)體(ti)(ti)(ti)(ti)化(hua)(hua)(hua)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)的(de)(de)過程(cheng)中(zhong),不僅能(neng)(neng)(neng)(neng)(neng)夠(gou)確保對(dui)(dui)各類信息數(shu)(shu)據(ju)(ju)的(de)(de)采(cai)集與分析工作持續、快速開展,而且(qie)還能(neng)(neng)(neng)(neng)(neng)將(jiang)(jiang)傳統(tong)(tong)信息處(chu)理(li)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)存在(zai)的(de)(de)眾多局限徹(che)底(di)打破,能(neng)(neng)(neng)(neng)(neng)夠(gou)在(zai)遠程(cheng)共享、局域網(wang)(wang)、互(hu)聯網(wang)(wang)中(zhong)進行(xing)具體(ti)(ti)(ti)(ti)數(shu)(shu)據(ju)(ju)信息的(de)(de)交(jiao)流,對(dui)(dui)系(xi)統(tong)(tong)的(de)(de)實(shi)際運(yun)行(xing)情況(kuang)展開實(shi)時監督與管理(li),及時發(fa)現系(xi)統(tong)(tong)存在(zai)的(de)(de)故(gu)障問題,并且(qie)將(jiang)(jiang)相關(guan)問題上傳到對(dui)(dui)應(ying)部(bu)門,確保工作人(ren)員能(neng)(neng)(neng)(neng)(neng)夠(gou)采(cai)取(qu)對(dui)(dui)應(ying)有效(xiao)(xiao)措施(shi)將(jiang)(jiang)存在(zai)的(de)(de)故(gu)障問題和(he)(he)安全(quan)隱(yin)患徹(che)底(di)解決(jue)。與此(ci)同時,將(jiang)(jiang)機(ji)(ji)電(dian)(dian)一(yi)(yi)體(ti)(ti)(ti)(ti)化(hua)(hua)(hua)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)合理(li)應(ying)用到智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)制造領域,能(neng)(neng)(neng)(neng)(neng)夠(gou)將(jiang)(jiang)其具有的(de)(de)線(xian)性優(you)勢和(he)(he)非線(xian)性優(you)勢充分發(fa)揮出來,是(shi)確保智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)制造系(xi)統(tong)(tong)運(yun)行(xing)始終保持在(zai)穩(wen)定(ding)狀態以及控制系(xi)統(tong)(tong)精準(zhun)性的(de)(de)關(guan)鍵技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)。從機(ji)(ji)電(dian)(dian)一(yi)(yi)體(ti)(ti)(ti)(ti)化(hua)(hua)(hua)技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)整(zheng)體(ti)(ti)(ti)(ti)引(yin)用層面分析,能(neng)(neng)(neng)(neng)(neng)夠(gou)對(dui)(dui)智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)制造技(ji)(ji)(ji)術(shu)(shu)(shu)(shu)(shu)(shu)網(wang)(wang)絡化(hua)(hua)(hua)數(shu)(shu)據(ju)(ju)交(jiao)流能(neng)(neng)(neng)(neng)(neng)力、智(zhi)(zhi)能(neng)(neng)(neng)(neng)(neng)制造精準(zhun)度、制造質量和(he)(he)效(xiao)(xiao)率、數(shu)(shu)據(ju)(ju)處(chu)理(li)安全(quan)性等(deng)(deng)功能(neng)(neng)(neng)(neng)(neng)進行(xing)不斷優(you)化(hua)(hua)(hua)與完善。

1.2傳感技術

對(dui)(dui)(dui)于(yu)傳(chuan)(chuan)(chuan)(chuan)感技(ji)術(shu),是組成(cheng)智能(neng)制(zhi)(zhi)(zhi)造(zao)(zao)的(de)核(he)心基礎,在將機電一(yi)體化(hua)技(ji)術(shu)運用(yong)到智能(neng)制(zhi)(zhi)(zhi)造(zao)(zao)相關工作(zuo)中(zhong)(zhong)時(shi),要(yao)優(you)先對(dui)(dui)(dui)傳(chuan)(chuan)(chuan)(chuan)感技(ji)術(shu)進行(xing)應(ying)用(yong)。通(tong)過(guo)對(dui)(dui)(dui)傳(chuan)(chuan)(chuan)(chuan)統(tong)(tong)(tong)產(chan)(chan)品(pin)生產(chan)(chan)制(zhi)(zhi)(zhi)造(zao)(zao)系(xi)(xi)統(tong)(tong)(tong)展開(kai)的(de)詳細分(fen)析能(neng)夠知道,相關工作(zuo)存(cun)在眾多(duo)問(wen)題(ti)。例(li)如,無法有(you)效(xiao)實(shi)現動態化(hua)獲取指導信息(xi)目(mu)標、無法解決(jue)隱藏在系(xi)(xi)統(tong)(tong)(tong)中(zhong)(zhong)的(de)細小問(wen)題(ti)、無法對(dui)(dui)(dui)整個(ge)生產(chan)(chan)過(guo)程進行(xing)實(shi)時(shi)掌控,嚴重(zhong)影響了生產(chan)(chan)質(zhi)量。而通(tong)過(guo)將傳(chuan)(chuan)(chuan)(chuan)感技(ji)術(shu)合(he)理運用(yong)到企(qi)業產(chan)(chan)品(pin)生產(chan)(chan)制(zhi)(zhi)(zhi)造(zao)(zao)系(xi)(xi)統(tong)(tong)(tong)中(zhong)(zhong),能(neng)夠將上(shang)述問(wen)題(ti)快速、有(you)效(xiao)解決(jue)。在智能(neng)制(zhi)(zhi)(zhi)造(zao)(zao)系(xi)(xi)統(tong)(tong)(tong)中(zhong)(zhong)運用(yong)傳(chuan)(chuan)(chuan)(chuan)感技(ji)術(shu)時(shi),通(tong)過(guo)安裝(zhuang)定位(wei)器,能(neng)夠使(shi)計(ji)(ji)算機信息(xi)技(ji)術(shu)具(ju)有(you)的(de)多(duo)樣(yang)化(hua)功能(neng)得(de)(de)到充分(fen)發揮(hui),確保在實(shi)際生產(chan)(chan)過(guo)程中(zhong)(zhong),提高獲取、整合(he)、分(fen)類(lei)、分(fen)析各項(xiang)信息(xi)數據(ju)的(de)有(you)效(xiao)性。得(de)(de)到的(de)數據(ju)具(ju)有(you)較高準確性和可靠(kao)性,能(neng)夠為智能(neng)制(zhi)(zhi)(zhi)造(zao)(zao)系(xi)(xi)統(tong)(tong)(tong)對(dui)(dui)(dui)各項(xiang)生產(chan)(chan)情況進行(xing)調整提供重(zhong)要(yao)依(yi)據(ju),從而通(tong)過(guo)嚴格(ge)掌握整個(ge)制(zhi)(zhi)(zhi)造(zao)(zao)流程,確保產(chan)(chan)品(pin)的(de)質(zhi)量和性能(neng)達到標準要(yao)求。目(mu)前,光傳(chuan)(chuan)(chuan)(chuan)感器依(yi)靠(kao)自身具(ju)有(you)的(de)眾多(duo)優(you)勢在光纖(xian)光纜中(zhong)(zhong)得(de)(de)到了廣泛應(ying)用(yong),并且(qie)在統(tong)(tong)(tong)一(yi)接口設(she)計(ji)(ji)標準下,將企(qi)業傳(chuan)(chuan)(chuan)(chuan)統(tong)(tong)(tong)生產(chan)(chan)所需的(de)成(cheng)本大幅度降低(di),從而使(shi)企(qi)業獲得(de)(de)更多(duo)經濟效(xiao)益。

2智能制造技術應用

2.1柔性制造

對(dui)(dui)(dui)(dui)(dui)(dui)柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong),是一(yi)種(zhong)具有(you)(you)較高綜(zong)合(he)(he)性(xing)的(de)(de)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong),被歸納在(zai)自(zi)(zi)(zi)動(dong)化(hua)機(ji)(ji)(ji)械(xie)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)領域中(zhong)(zhong),主(zhu)要(yao)(yao)包括數字控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、物(wu)(wu)料儲(chu)存(cun)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、信息(xi)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)等(deng)多(duo)(duo)元(yuan)化(hua)內容,通過(guo)(guo)(guo)(guo)對(dui)(dui)(dui)(dui)(dui)(dui)柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)的(de)(de)運用(yong)(yong)(yong),能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)以具體(ti)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)對(dui)(dui)(dui)(dui)(dui)(dui)象的(de)(de)實際需求(qiu)為(wei)基礎(chu),對(dui)(dui)(dui)(dui)(dui)(dui)相(xiang)關操作(zuo)手段(duan)進(jin)(jin)行(xing)(xing)(xing)自(zi)(zi)(zi)動(dong)轉(zhuan)換(huan)。在(zai)企業(ye)智能(neng)(neng)(neng)(neng)(neng)(neng)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)生(sheng)產(chan)(chan)(chan)工(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)中(zhong)(zhong)靈活運用(yong)(yong)(yong)柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong),不(bu)僅能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)了(le)解(jie)產(chan)(chan)(chan)品(pin)(pin)的(de)(de)生(sheng)產(chan)(chan)(chan)背(bei)景(jing),而(er)且還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)對(dui)(dui)(dui)(dui)(dui)(dui)具體(ti)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)設(she)備(bei)、加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)具、物(wu)(wu)料儲(chu)存(cun)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)等(deng)相(xiang)關內容進(jin)(jin)行(xing)(xing)(xing)合(he)(he)理選擇(ze),從而(er)在(zai)計算機(ji)(ji)(ji)技(ji)(ji)術(shu)的(de)(de)輔(fu)助(zhu)下(xia),開(kai)展自(zi)(zi)(zi)動(dong)化(hua)、統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)一(yi)化(hua)、系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)化(hua)的(de)(de)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。與此同(tong)(tong)時,利(li)用(yong)(yong)(yong)柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)使(shi)企業(ye)批(pi)量(liang)(liang)生(sheng)產(chan)(chan)(chan)多(duo)(duo)元(yuan)化(hua)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)需求(qiu)得(de)(de)到充(chong)分(fen)滿足(zu),結(jie)合(he)(he)市場(chang)實際情況(kuang)(kuang)(kuang)開(kai)展系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)化(hua)的(de)(de)分(fen)析,通過(guo)(guo)(guo)(guo)對(dui)(dui)(dui)(dui)(dui)(dui)最(zui)終(zhong)結(jie)果的(de)(de)充(chong)分(fen)利(li)用(yong)(yong)(yong),幫助(zhu)企業(ye)對(dui)(dui)(dui)(dui)(dui)(dui)各項產(chan)(chan)(chan)品(pin)(pin)生(sheng)產(chan)(chan)(chan)方式進(jin)(jin)行(xing)(xing)(xing)合(he)(he)理優化(hua)與調(diao)整(zheng),不(bu)僅能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)最(zui)大程(cheng)度(du)利(li)用(yong)(yong)(yong)企業(ye)現有(you)(you)的(de)(de)生(sheng)態資源(yuan),而(er)且還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)使(shi)企業(ye)生(sheng)產(chan)(chan)(chan)效(xiao)(xiao)益得(de)(de)到進(jin)(jin)一(yi)步提(ti)(ti)升。通常情況(kuang)(kuang)(kuang)下(xia),柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)分(fen)為(wei)三個(ge)方面,加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、物(wu)(wu)流(liu)(liu)(liu)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)與管理系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)。在(zai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)(zhong),主(zhu)要(yao)(yao)涉及(ji)(ji)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)設(she)備(bei)、輔(fu)助(zhu)設(she)備(bei)、檢(jian)測設(she)備(bei),能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)結(jie)合(he)(he)實際情況(kuang)(kuang)(kuang)隨意變化(hua)自(zi)(zi)(zi)動(dong)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)的(de)(de)順序(xu),對(dui)(dui)(dui)(dui)(dui)(dui)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)和(he)(he)工(gong)(gong)(gong)(gong)(gong)(gong)具進(jin)(jin)行(xing)(xing)(xing)靈活更換(huan),通過(guo)(guo)(guo)(guo)對(dui)(dui)(dui)(dui)(dui)(dui)其增設(she)全新功能(neng)(neng)(neng)(neng)(neng)(neng),還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)有(you)(you)效(xiao)(xiao)實現對(dui)(dui)(dui)(dui)(dui)(dui)空間的(de)(de)自(zi)(zi)(zi)動(dong)清洗(xi)和(he)(he)自(zi)(zi)(zi)動(dong)測量(liang)(liang)等(deng)任務;在(zai)物(wu)(wu)流(liu)(liu)(liu)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)(zhong),主(zhu)要(yao)(yao)涉及(ji)(ji)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)流(liu)(liu)(liu)和(he)(he)道(dao)具流(liu)(liu)(liu),能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)對(dui)(dui)(dui)(dui)(dui)(dui)不(bu)同(tong)(tong)生(sheng)產(chan)(chan)(chan)節奏的(de)(de)物(wu)(wu)料進(jin)(jin)行(xing)(xing)(xing)自(zi)(zi)(zi)動(dong)辨別、保存(cun)、運輸、交換(huan),通過(guo)(guo)(guo)(guo)增設(she)全新功能(neng)(neng)(neng)(neng)(neng)(neng),還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)對(dui)(dui)(dui)(dui)(dui)(dui)相(xiang)關工(gong)(gong)(gong)(gong)(gong)(gong)具進(jin)(jin)行(xing)(xing)(xing)自(zi)(zi)(zi)動(dong)測量(liang)(liang)和(he)(he)管理;在(zai)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)與管理系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)(zhong),主(zhu)要(yao)(yao)涉及(ji)(ji)過(guo)(guo)(guo)(guo)程(cheng)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)、過(guo)(guo)(guo)(guo)程(cheng)調(diao)度(du)、過(guo)(guo)(guo)(guo)程(cheng)監視,不(bu)僅能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)對(dui)(dui)(dui)(dui)(dui)(dui)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)和(he)(he)物(wu)(wu)流(liu)(liu)(liu)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)相(xiang)關工(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)進(jin)(jin)行(xing)(xing)(xing)自(zi)(zi)(zi)動(dong)協調(diao)和(he)(he)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi),實現對(dui)(dui)(dui)(dui)(dui)(dui)數據(ju)的(de)(de)在(zai)線(xian)采集和(he)(he)處理,而(er)且還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)對(dui)(dui)(dui)(dui)(dui)(dui)運行(xing)(xing)(xing)故(gu)障(zhang)進(jin)(jin)行(xing)(xing)(xing)仿真(zhen)模擬以及(ji)(ji)準(zhun)確判斷[1]。從客觀角度(du)分(fen)析,在(zai)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)行(xing)(xing)(xing)業(ye)中(zhong)(zhong),柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)的(de)(de)應用(yong)(yong)(yong)范圍最(zui)廣,能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)將(jiang)自(zi)(zi)(zi)動(dong)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、軟件(jian)(jian)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、信息(xi)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、物(wu)(wu)流(liu)(liu)(liu)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)進(jin)(jin)行(xing)(xing)(xing)有(you)(you)效(xiao)(xiao)整(zheng)合(he)(he);從信息(xi)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)角度(du)分(fen)析,柔(rou)(rou)性(xing)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)不(bu)僅能(neng)(neng)(neng)(neng)(neng)(neng)夠(gou)(gou)(gou)將(jiang)多(duo)(duo)元(yuan)化(hua)的(de)(de)數據(ju)信息(xi)進(jin)(jin)行(xing)(xing)(xing)充(chong)分(fen)整(zheng)合(he)(he)、處理、分(fen)析,而(er)且還(huan)能(neng)(neng)(neng)(neng)(neng)(neng)將(jiang)計算機(ji)(ji)(ji)技(ji)(ji)術(shu)作(zuo)為(wei)平臺,結(jie)合(he)(he)不(bu)同(tong)(tong)層次(ci)等(deng)級,對(dui)(dui)(dui)(dui)(dui)(dui)機(ji)(ji)(ji)械(xie)設(she)備(bei)進(jin)(jin)行(xing)(xing)(xing)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi);從自(zi)(zi)(zi)動(dong)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)角度(du)來看,通過(guo)(guo)(guo)(guo)將(jiang)成組技(ji)(ji)術(shu)作(zuo)為(wei)基礎(chu),將(jiang)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝具有(you)(you)較高相(xiang)似性(xing)的(de)(de)零件(jian)(jian)作(zuo)為(wei)目標,結(jie)合(he)(he)對(dui)(dui)(dui)(dui)(dui)(dui)專用(yong)(yong)(yong)機(ji)(ji)(ji)床和(he)(he)數控(kong)(kong)機(ji)(ji)(ji)床的(de)(de)有(you)(you)效(xiao)(xiao)應用(yong)(yong)(yong),實施(shi)集中(zhong)(zhong)化(hua)和(he)(he)批(pi)量(liang)(liang)化(hua)生(sheng)產(chan)(chan)(chan),確保產(chan)(chan)(chan)品(pin)(pin)生(sheng)產(chan)(chan)(chan)效(xiao)(xiao)率全面提(ti)(ti)高[2]。

2.2智能機器人

對于(yu)智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)技(ji)(ji)(ji)(ji)術(shu),是對機(ji)電一(yi)體化(hua)技(ji)(ji)(ji)(ji)術(shu)最高水平的(de)(de)(de)(de)呈現(xian),能(neng)(neng)夠(gou)(gou)(gou)(gou)將(jiang)仿(fang)(fang)生(sheng)(sheng)學(xue)、機(ji)械技(ji)(ji)(ji)(ji)術(shu)、電子技(ji)(ji)(ji)(ji)術(shu)等不(bu)同學(xue)科領域的(de)(de)(de)(de)知識內容進行(xing)(xing)有效整合。智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)技(ji)(ji)(ji)(ji)術(shu)憑借自(zi)身具(ju)(ju)(ju)有的(de)(de)(de)(de)多元(yuan)化(hua)優勢,得到(dao)(dao)了(le)行(xing)(xing)業(ye)專家的(de)(de)(de)(de)重點關(guan)注,并且逐步成為我(wo)國機(ji)電一(yi)體化(hua)技(ji)(ji)(ji)(ji)術(shu)的(de)(de)(de)(de)主要研究(jiu)方(fang)向(xiang)(xiang)之一(yi)。智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)技(ji)(ji)(ji)(ji)術(shu)能(neng)(neng)夠(gou)(gou)(gou)(gou)將(jiang)控制技(ji)(ji)(ji)(ji)術(shu)、信息技(ji)(ji)(ji)(ji)術(shu)、傳感(gan)技(ji)(ji)(ji)(ji)術(shu)具(ju)(ju)(ju)有的(de)(de)(de)(de)優勢集(ji)于(yu)一(yi)身,不(bu)僅能(neng)(neng)夠(gou)(gou)(gou)(gou)模仿(fang)(fang)人(ren)類的(de)(de)(de)(de)思(si)維模式(shi),而(er)且通(tong)過(guo)對智(zhi)能(neng)(neng)系(xi)統提(ti)供的(de)(de)(de)(de)相(xiang)關(guan)數據信息進行(xing)(xing)分析(xi)與處理,能(neng)(neng)夠(gou)(gou)(gou)(gou)結合實際要求對信息進行(xing)(xing)識別和判(pan)斷,從而(er)模仿(fang)(fang)人(ren)類的(de)(de)(de)(de)行(xing)(xing)為習慣,完成各項生(sheng)(sheng)產力(li)操(cao)(cao)作(zuo)(zuo)(zuo)(zuo)指令[3]。在智(zhi)能(neng)(neng)制造(zao)相(xiang)關(guan)工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)中通(tong)過(guo)對智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)的(de)(de)(de)(de)有效應用,不(bu)僅能(neng)(neng)夠(gou)(gou)(gou)(gou)使工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)人(ren)員的(de)(de)(de)(de)工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)壓力(li)和工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)量得到(dao)(dao)大(da)幅度降(jiang)低,而(er)且還能(neng)(neng)使相(xiang)關(guan)工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)具(ju)(ju)(ju)有的(de)(de)(de)(de)準確(que)性(xing)、可靠(kao)性(xing)、持續性(xing)得到(dao)(dao)保障,相(xiang)比于(yu)傳統人(ren)工(gong)(gong)操(cao)(cao)作(zuo)(zuo)(zuo)(zuo)方(fang)式(shi),具(ju)(ju)(ju)有的(de)(de)(de)(de)工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)質量和效率大(da)幅度提(ti)高。產品生(sheng)(sheng)產過(guo)程(cheng)還能(neng)(neng)在智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)的(de)(de)(de)(de)輔(fu)助下朝(chao)著規范性(xing)的(de)(de)(de)(de)方(fang)向(xiang)(xiang)發(fa)展(zhan),將(jiang)傳統由于(yu)人(ren)工(gong)(gong)操(cao)(cao)作(zuo)(zuo)(zuo)(zuo)失誤而(er)對產品質量和產品精確(que)度造(zao)成的(de)(de)(de)(de)影(ying)響徹底(di)消除(chu)。由于(yu)受環(huan)境(jing)因素的(de)(de)(de)(de)影(ying)響程(cheng)度較小(xiao),即使智(zhi)能(neng)(neng)機(ji)器(qi)人(ren)的(de)(de)(de)(de)工(gong)(gong)作(zuo)(zuo)(zuo)(zuo)環(huan)境(jing)具(ju)(ju)(ju)有較高惡劣性(xing)和危險(xian)性(xing),依然能(neng)(neng)夠(gou)(gou)(gou)(gou)正常工(gong)(gong)作(zuo)(zuo)(zuo)(zuo),為智(zhi)能(neng)(neng)制造(zao)行(xing)(xing)業(ye)安(an)全生(sheng)(sheng)產提(ti)供提(ti)了(le)積極幫(bang)助[4]。

2.3自動化生(sheng)產(chan)控制技術

對(dui)于自(zi)動化(hua)(hua)(hua)生產控(kong)制(zhi)技(ji)術(shu),是(shi)機電一體化(hua)(hua)(hua)技(ji)術(shu)在(zai)(zai)智能(neng)(neng)制(zhi)造相關工(gong)作中(zhong)不(bu)斷實踐(jian)和優化(hua)(hua)(hua)得到的一種全新應用(yong)形(xing)(xing)式,主(zhu)要是(shi)將(jiang)人工(gong)界(jie)面(mian)控(kong)制(zhi)裝(zhuang)(zhuang)置和可編程控(kong)制(zhi)等各項(xiang)裝(zhuang)(zhuang)置具有的功能(neng)(neng)進行(xing)有效組合,實現(xian)自(zi)動控(kong)制(zhi)。通過(guo)(guo)(guo)對(dui)智能(neng)(neng)制(zhi)造展開的深(shen)入分(fen)(fen)(fen)析(xi)能(neng)(neng)夠(gou)知道,無論是(shi)基(ji)礎的原料(liao)生產線,還(huan)是(shi)包裝(zhuang)(zhuang)印刷生產線,都能(neng)(neng)通過(guo)(guo)(guo)利用(yong)自(zi)動化(hua)(hua)(hua)生產控(kong)制(zhi)技(ji)術(shu)提高生產質量(liang)(liang)和效率[5]。在(zai)(zai)智能(neng)(neng)制(zhi)造工(gong)作中(zhong)應用(yong)機電一體化(hua)(hua)(hua)技(ji)術(shu)的具體表現(xian)形(xing)(xing)式還(huan)能(neng)(neng)體現(xian)在(zai)(zai)車(che)間(jian)(jian)的生產過(guo)(guo)(guo)程和控(kong)制(zhi)系(xi)(xi)統相關層(ceng)面(mian)。在(zai)(zai)智能(neng)(neng)車(che)間(jian)(jian)生產過(guo)(guo)(guo)程跟(gen)蹤與管(guan)理(li)(li)系(xi)(xi)統中(zhong),通常會分(fen)(fen)(fen)為五(wu)個(ge)層(ceng)面(mian),系(xi)(xi)統管(guan)理(li)(li)、資源管(guan)理(li)(li)、計(ji)(ji)(ji)劃管(guan)理(li)(li)、調(diao)(diao)度(du)(du)管(guan)理(li)(li)、生產過(guo)(guo)(guo)程管(guan)理(li)(li)。其中(zhong),系(xi)(xi)統管(guan)理(li)(li)主(zhu)要涉(she)及(ji)(ji)(ji)(ji)用(yong)戶(hu)管(guan)理(li)(li)、菜單管(guan)理(li)(li)、系(xi)(xi)統維護(hu);資源管(guan)理(li)(li)主(zhu)要涉(she)及(ji)(ji)(ji)(ji)物料(liao)管(guan)理(li)(li)、標簽管(guan)理(li)(li)、設備(bei)維護(hu);計(ji)(ji)(ji)劃管(guan)理(li)(li)主(zhu)要涉(she)及(ji)(ji)(ji)(ji)零件計(ji)(ji)(ji)劃、工(gong)序(xu)計(ji)(ji)(ji)劃;調(diao)(diao)度(du)(du)管(guan)理(li)(li)主(zhu)要涉(she)及(ji)(ji)(ji)(ji)任(ren)務(wu)調(diao)(diao)度(du)(du)、設備(bei)調(diao)(diao)度(du)(du);生產過(guo)(guo)(guo)程管(guan)理(li)(li)主(zhu)要涉(she)及(ji)(ji)(ji)(ji)生產數(shu)據回溯、質量(liang)(liang)檢查、完工(gong)反(fan)饋、可視(shi)化(hua)(hua)(hua)統計(ji)(ji)(ji)。不(bu)僅(jin)可以對(dui)產品制(zhi)造過(guo)(guo)(guo)程中(zhong)涉(she)及(ji)(ji)(ji)(ji)的數(shu)據信息進行(xing)全面(mian)采集(ji)、詳細分(fen)(fen)(fen)析(xi)、有效處理(li)(li),而且通過(guo)(guo)(guo)對(dui)系(xi)(xi)統管(guan)理(li)(li)和資源管(guan)理(li)(li)等過(guo)(guo)(guo)程的靈(ling)活應用(yong),能(neng)(neng)夠(gou)為制(zhi)造企業實現(xian)智能(neng)(neng)化(hua)(hua)(hua)自(zi)動管(guan)理(li)(li)目標奠定(ding)良好基(ji)礎[6]。

2.4數控技術

對(dui)于(yu)數控(kong)技(ji)(ji)術(shu)(shu)(shu)(shu),是機電一(yi)體化(hua)系統中(zhong)出現(xian)(xian)時間(jian)較早的(de)(de)(de)(de)內容(rong)之一(yi),能(neng)夠為(wei)智(zhi)能(neng)制造(zao)行業全面發(fa)展(zhan)提供基礎保(bao)(bao)障。近幾年(nian),數控(kong)加工領域為(wei)了(le)實(shi)現(xian)(xian)智(zhi)能(neng)化(hua)發(fa)展(zhan)目標,對(dui)智(zhi)能(neng)制造(zao)系統具(ju)有(you)的(de)(de)(de)(de)功能(neng)與作(zuo)用提出了(le)更(geng)多要(yao)(yao)求,不僅要(yao)(yao)對(dui)每(mei)一(yi)個(ge)生產(chan)(chan)(chan)環節進(jin)行科學管理和(he)控(kong)制,而(er)且(qie)還(huan)要(yao)(yao)對(dui)種類多元的(de)(de)(de)(de)模擬(ni)信息(xi)進(jin)行有(you)效處理[7]。在數控(kong)機床(chuang)開(kai)展(zhan)各項生產(chan)(chan)(chan)運行操(cao)作(zuo)的(de)(de)(de)(de)過程(cheng)(cheng)中(zhong),運用智(zhi)能(neng)控(kong)制系統,能(neng)夠對(dui)實(shi)際生產(chan)(chan)(chan)情況進(jin)行動(dong)態掌控(kong),并(bing)且(qie)通過對(dui)PLC控(kong)制技(ji)(ji)術(shu)(shu)(shu)(shu)和(he)總線控(kong)制技(ji)(ji)術(shu)(shu)(shu)(shu)的(de)(de)(de)(de)靈活應(ying)用,確(que)保(bao)(bao)整(zheng)個(ge)運行過程(cheng)(cheng)不會存在任何(he)差錯(cuo)。與此(ci)同時,還(huan)應(ying)該加強對(dui)模糊控(kong)制理論和(he)在線診斷(duan)技(ji)(ji)術(shu)(shu)(shu)(shu)的(de)(de)(de)(de)積(ji)極整(zheng)合(he),將多元化(hua)的(de)(de)(de)(de)三(san)維仿真技(ji)(ji)術(shu)(shu)(shu)(shu)結合(he)其中(zhong),對(dui)數控(kong)生產(chan)(chan)(chan)動(dong)態進(jin)行模擬(ni),能(neng)夠將生產(chan)(chan)(chan)制造(zao)工藝(yi)存在的(de)(de)(de)(de)缺(que)陷問(wen)題全面呈現(xian)(xian)在技(ji)(ji)術(shu)(shu)(shu)(shu)人員面前,從而(er)為(wei)技(ji)(ji)術(shu)(shu)(shu)(shu)人員對(dui)智(zhi)能(neng)制造(zao)各項措施的(de)(de)(de)(de)有(you)效調整(zheng)提供依據[8]。

3結語

想要(yao)使工(gong)(gong)業(ye)(ye)生(sheng)產智(zhi)能(neng)化發展目標得到有效實現,加(jia)強(qiang)對(dui)智(zhi)能(neng)制(zhi)(zhi)造(zao)(zao)領域的(de)(de)不(bu)斷優化與完(wan)善,相(xiang)關人(ren)士不(bu)僅要(yao)對(dui)智(zhi)能(neng)控(kong)(kong)制(zhi)(zhi)技術具有的(de)(de)重要(yao)性給(gei)予高(gao)度重視(shi),而且還(huan)要(yao)在引進智(zhi)能(neng)技術和應用智(zhi)能(neng)技術層面投入(ru)大量精力(li)。通過(guo)將機電一(yi)體化技術合理(li)運用到智(zhi)能(neng)制(zhi)(zhi)造(zao)(zao)相(xiang)關工(gong)(gong)作中,不(bu)僅能(neng)夠(gou)使企(qi)業(ye)(ye)各(ge)項生(sheng)產工(gong)(gong)作的(de)(de)自(zi)動化控(kong)(kong)制(zhi)(zhi)層次得到有效提高(gao),而且還(huan)能(neng)對(dui)生(sheng)產控(kong)(kong)制(zhi)(zhi)效果進行全面強(qiang)化[9-26]。制(zhi)(zhi)造(zao)(zao)企(qi)業(ye)(ye)必須將自(zi)身實際生(sheng)產能(neng)力(li)和生(sheng)產需(xu)求作為基礎,加(jia)強(qiang)對(dui)機電一(yi)體化技術的(de)(de)積極探索和深(shen)入(ru)研究(jiu),將提高(gao)自(zi)身綜合競爭(zheng)能(neng)力(li)作為目標導(dao)向,穩步提升(sheng)企(qi)業(ye)(ye)的(de)(de)智(zhi)能(neng)化發展水平。

作者:安太玉 單位:長春汽車(che)工業高等專科學校