導語：硅(gui)鋼制造管理業務數字化融合研(yan)究一文來源于網友上(shang)傳，不代(dai)表本站(zhan)觀點，若需要原創(chuang)文章可咨詢客服老師，歡迎(ying)參(can)考。

摘要：提出以“云邊一體化架構”構建硅鋼智慧決策系統，來解決原硅鋼制造Ｌ１～Ｌ５系統架構模式下的數字信息孤島、業務功能割裂等問題。在此基礎上，開發了云邊協同的自學習型控制模型及業務決策模型，構建起硅鋼“智慧大腦”，形成了以研發、制造、服務等核心業務數字化融合的智能化(hua)決策支持新模式，探索出(chu)一條鋼鐵(tie)制造業數字化(hua)、智能化(hua)轉型之(zhi)路。

關鍵詞：硅鋼；數字(zi)化(hua)；融合；信息系統

２０１５年(nian)５月，我(wo)國(guo)正(zheng)式印發《中(zhong)國(guo)制(zhi)(zhi)(zhi)造(zao)２０２５》，明確將(jiang)智(zhi)(zhi)能(neng)(neng)制(zhi)(zhi)(zhi)造(zao)列入(ru)(ru)了(le)國(guo)家重大工(gong)(gong)程。鋼(gang)(gang)(gang)鐵(tie)行業(ye)(ye)(ye)作(zuo)為(wei)工(gong)(gong)業(ye)(ye)(ye)的脊梁，發展(zhan)與升(sheng)級迎(ying)來新的機遇期，鋼(gang)(gang)(gang)鐵(tie)智(zhi)(zhi)能(neng)(neng)制(zhi)(zhi)(zhi)造(zao)的“五化(hua)(hua)(hua)”（即環(huan)保智(zhi)(zhi)慧化(hua)(hua)(hua)、制(zhi)(zhi)(zhi)造(zao)智(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、產(chan)(chan)(chan)品(pin)綠色(se)化(hua)(hua)(hua)、產(chan)(chan)(chan)業(ye)(ye)(ye)生態(tai)化(hua)(hua)(hua)、企(qi)業(ye)(ye)(ye)人(ren)本(ben)化(hua)(hua)(hua)）發展(zhan)時(shi)代已經拉開序(xu)幕［１］。同(tong)年(nian)，寶鋼(gang)(gang)(gang)股份發布《智(zhi)(zhi)慧制(zhi)(zhi)(zhi)造(zao)２０１６－２０２１專(zhuan)項規劃》，充分把握(wo)新一代信息技術帶來的產(chan)(chan)(chan)業(ye)(ye)(ye)革命契(qi)機，將(jiang)智(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)融入(ru)(ru)鋼(gang)(gang)(gang)鐵(tie)制(zhi)(zhi)(zhi)造(zao)，來推(tui)動(dong)鋼(gang)(gang)(gang)鐵(tie)工(gong)(gong)業(ye)(ye)(ye)的高(gao)質量(liang)發展(zhan)。硅鋼(gang)(gang)(gang)產(chan)(chan)(chan)品(pin)因其生產(chan)(chan)(chan)流程長(chang)、過程控制(zhi)(zhi)(zhi)窗(chuang)口(kou)窄、跨工(gong)(gong)序(xu)工(gong)(gong)藝適(shi)配要求(qiu)嚴，在(zai)(zai)行業(ye)(ye)(ye)內往(wang)往(wang)將(jiang)是(shi)否具備生產(chan)(chan)(chan)高(gao)質量(liang)的硅鋼(gang)(gang)(gang)產(chan)(chan)(chan)品(pin)作(zuo)為(wei)評(ping)價(jia)一個鋼(gang)(gang)(gang)廠制(zhi)(zhi)(zhi)造(zao)能(neng)(neng)力是(shi)否先進的標志(zhi)之一。在(zai)(zai)全(quan)球大數(shu)據(ju)發展(zhan)的背(bei)景下，寶鋼(gang)(gang)(gang)硅鋼(gang)(gang)(gang)事(shi)業(ye)(ye)(ye)部立足“全(quan)球硅鋼(gang)(gang)(gang)第一品(pin)牌”建設，結合當前國(guo)有企(qi)業(ye)(ye)(ye)數(shu)字(zi)化(hua)(hua)(hua)轉型推(tui)進中(zhong)普(pu)遍(bian)存在(zai)(zai)的數(shu)字(zi)能(neng)(neng)力共享不足和業(ye)(ye)(ye)務柔(rou)性化(hua)(hua)(hua)不足等問題(ti)（參見企(qi)業(ye)(ye)(ye)數(shu)字(zi)化(hua)(hua)(hua)咨詢公眾號２０２１年(nian)１２月２８日《國(guo)企(qi)數(shu)字(zi)化(hua)(hua)(hua)轉型六大困境是(shi)什么？》），提(ti)出了(le)“云邊一體化(hua)(hua)(hua)”的系統架構(gou)，通(tong)過數(shu)字(zi)化(hua)(hua)(hua)手段，實現產(chan)(chan)(chan)品(pin)全(quan)生命周期管控融合，推(tui)動(dong)硅鋼(gang)(gang)(gang)全(quan)面(mian)領先高(gao)質量(liang)發展(zhan)。

１技術架構

１．１硅鋼全要素大數據中臺

原來(lai)各個業(ye)務(wu)(wu)領(ling)域(yu)(yu)的數(shu)(shu)(shu)據豎井較多，不利于實現跨(kua)(kua)業(ye)務(wu)(wu)領(ling)域(yu)(yu)應(ying)用。硅鋼(gang)產品依托公司大數(shu)(shu)(shu)據中(zhong)心，以(yi)單(dan)業(ye)務(wu)(wu)領(ling)域(yu)(yu)的內在聯系(xi)，按照各個業(ye)務(wu)(wu)領(ling)域(yu)(yu)相(xiang)互關聯的特點，構建(jian)跨(kua)(kua)業(ye)務(wu)(wu)領(ling)域(yu)(yu)的數(shu)(shu)(shu)據融(rong)合模型，實現采購、營銷(xiao)、制造(zao)、設備、能(neng)源、成(cheng)本、研發(fa)等各個業(ye)務(wu)(wu)領(ling)域(yu)(yu)的數(shu)(shu)(shu)據融(rong)合，構建(jian)硅鋼(gang)跨(kua)(kua)業(ye)務(wu)(wu)領(ling)域(yu)(yu)的大數(shu)(shu)(shu)據中(zhong)臺。數(shu)(shu)(shu)據中(zhong)臺的數(shu)(shu)(shu)據以(yi)數(shu)(shu)(shu)據服務(wu)(wu)的方式、電文的方式，實時與周(zhou)邊系(xi)統進行數(shu)(shu)(shu)據交(jiao)換。

１．２云邊(bian)一體(ti)化系統架構

以(yi)云(yun)(yun)(yun)(yun)邊(bian)(bian)一體(ti)(ti)化(hua)(hua)協同(tong)為(wei)構(gou)(gou)建思想，結合(he)現(xian)有自動化(hua)(hua)系統(tong)現(xian)狀及(ji)云(yun)(yun)(yun)(yun)端(duan)應(ying)用(yong)(yong)(yong)(yong)(yong)建設要求，設計(ji)云(yun)(yun)(yun)(yun)邊(bian)(bian)一體(ti)(ti)化(hua)(hua)系統(tong)架(jia)構(gou)(gou)。考(kao)慮云(yun)(yun)(yun)(yun)端(duan)應(ying)用(yong)(yong)(yong)(yong)(yong)“計(ji)算(suan)(suan)資源(yuan)(yuan)集中、規(gui)模龐大，具備高(gao)(gao)(gao)可用(yong)(yong)(yong)(yong)(yong)性(xing)、高(gao)(gao)(gao)擴展性(xing)、共享性(xing)”，以(yi)及(ji)邊(bian)(bian)緣(yuan)(yuan)(yuan)數(shu)(shu)(shu)字(zi)(zi)化(hua)(hua)應(ying)用(yong)(yong)(yong)(yong)(yong)“數(shu)(shu)(shu)據(ju)(ju)(ju)處理(li)、數(shu)(shu)(shu)據(ju)(ju)(ju)存(cun)儲、分布式計(ji)算(suan)(suan)，貼近數(shu)(shu)(shu)據(ju)(ju)(ju)源(yuan)(yuan)，降(jiang)低(di)延(yan)遲(chi)”的(de)特征(zheng)，在技(ji)術(shu)架(jia)構(gou)(gou)上設計(ji)了云(yun)(yun)(yun)(yun)邊(bian)(bian)兩層應(ying)用(yong)(yong)(yong)(yong)(yong)。將網絡轉發(fa)（實(shi)(shi)(shi)時(shi)控制命令(ling)）、高(gao)(gao)(gao)頻存(cun)儲、實(shi)(shi)(shi)時(shi)響應(ying)數(shu)(shu)(shu)字(zi)(zi)應(ying)用(yong)(yong)(yong)(yong)(yong)定位于邊(bian)(bian)緣(yuan)(yuan)(yuan)應(ying)用(yong)(yong)(yong)(yong)(yong)，以(yi)降(jiang)低(di)響應(ying)時(shi)延(yan)、減輕云(yun)(yun)(yun)(yun)端(duan)壓力、降(jiang)低(di)網絡帶(dai)寬成本；定位于云(yun)(yun)(yun)(yun)端(duan)的(de)應(ying)用(yong)(yong)(yong)(yong)(yong)匯聚云(yun)(yun)(yun)(yun)邊(bian)(bian)端(duan)數(shu)(shu)(shu)據(ju)(ju)(ju)，實(shi)(shi)(shi)現(xian)融合(he)貫通(tong)(tong)、數(shu)(shu)(shu)據(ju)(ju)(ju)共享、數(shu)(shu)(shu)據(ju)(ju)(ju)智能、數(shu)(shu)(shu)據(ju)(ju)(ju)服(fu)(fu)(fu)務(wu)，基于多(duo)業(ye)(ye)務(wu)域數(shu)(shu)(shu)據(ju)(ju)(ju)的(de)融合(he)與分析、在線(xian)決策支持。通(tong)(tong)過云(yun)(yun)(yun)(yun)邊(bian)(bian)一體(ti)(ti)化(hua)(hua)方案，云(yun)(yun)(yun)(yun)邊(bian)(bian)直接(jie)服(fu)(fu)(fu)務(wu)調用(yong)(yong)(yong)(yong)(yong)，系統(tong)無(wu)邊(bian)(bian)界(jie)。現(xian)場實(shi)(shi)(shi)時(shi)高(gao)(gao)(gao)頻數(shu)(shu)(shu)據(ju)(ju)(ju)及(ji)信(xin)號(hao)直接(jie)觸發(fa)邊(bian)(bian)緣(yuan)(yuan)(yuan)數(shu)(shu)(shu)字(zi)(zi)化(hua)(hua)應(ying)用(yong)(yong)(yong)(yong)(yong)，邊(bian)(bian)緣(yuan)(yuan)(yuan)計(ji)算(suan)(suan)結果(guo)若需(xu)云(yun)(yun)(yun)(yun)端(duan)響應(ying)，則(ze)以(yi)信(xin)號(hao)／服(fu)(fu)(fu)務(wu)調用(yong)(yong)(yong)(yong)(yong)方式觸發(fa)云(yun)(yun)(yun)(yun)端(duan)數(shu)(shu)(shu)字(zi)(zi)化(hua)(hua)應(ying)用(yong)(yong)(yong)(yong)(yong)，由(you)云(yun)(yun)(yun)(yun)端(duan)進(jin)行多(duo)相(xiang)關專業(ye)(ye)決策。通(tong)(tong)過云(yun)(yun)(yun)(yun)邊(bian)(bian)一體(ti)(ti)化(hua)(hua)方案，云(yun)(yun)(yun)(yun)邊(bian)(bian)直接(jie)服(fu)(fu)(fu)務(wu)調用(yong)(yong)(yong)(yong)(yong)，系統(tong)無(wu)邊(bian)(bian)界(jie)。現(xian)場實(shi)(shi)(shi)時(shi)高(gao)(gao)(gao)頻數(shu)(shu)(shu)據(ju)(ju)(ju)及(ji)信(xin)號(hao)直接(jie)觸發(fa)邊(bian)(bian)緣(yuan)(yuan)(yuan)數(shu)(shu)(shu)字(zi)(zi)化(hua)(hua)應(ying)用(yong)(yong)(yong)(yong)(yong)，邊(bian)(bian)緣(yuan)(yuan)(yuan)計(ji)算(suan)(suan)結果(guo)若需(xu)云(yun)(yun)(yun)(yun)端(duan)響應(ying)，則(ze)以(yi)信(xin)號(hao)／服(fu)(fu)(fu)務(wu)調用(yong)(yong)(yong)(yong)(yong)方式觸發(fa)云(yun)(yun)(yun)(yun)端(duan)數(shu)(shu)(shu)字(zi)(zi)化(hua)(hua)應(ying)用(yong)(yong)(yong)(yong)(yong)，由(you)云(yun)(yun)(yun)(yun)端(duan)進(jin)行多(duo)相(xiang)關專業(ye)(ye)決策。

２應用實踐

如圖(tu)(tu)１所示，硅(gui)(gui)鋼(gang)以(yi)(yi)(yi)用(yong)戶為(wei)(wei)(wei)中心(xin)，打(da)(da)通產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)研(yan)(yan)(yan)發(fa)、制(zhi)造(zao)(zao)(zao)、交(jiao)付(fu)到用(yong)戶技術服務(wu)(wu)的(de)(de)(de)(de)(de)(de)業(ye)務(wu)(wu)數(shu)(shu)據(ju)(ju)(ju)鏈(lian)(lian)路，基于業(ye)務(wu)(wu)數(shu)(shu)字(zi)化(hua)(hua)解析，構建(jian)跨(kua)業(ye)務(wu)(wu)領域(yu)、覆(fu)蓋產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)全(quan)(quan)(quan)生(sheng)(sheng)命周(zhou)期(qi)核心(xin)業(ye)務(wu)(wu)的(de)(de)(de)(de)(de)(de)硅(gui)(gui)鋼(gang)智(zhi)(zhi)(zhi)(zhi)慧決策模(mo)型，打(da)(da)破制(zhi)造(zao)(zao)(zao)業(ye)傳統價(jia)值(zhi)鏈(lian)(lian)協同(tong)體(ti)系(xi)造(zao)(zao)(zao)成(cheng)(cheng)的(de)(de)(de)(de)(de)(de)數(shu)(shu)據(ju)(ju)(ju)孤島、業(ye)務(wu)(wu)孤島和(he)價(jia)值(zhi)鏈(lian)(lian)孤島，全(quan)(quan)(quan)業(ye)務(wu)(wu)流程(cheng)及(ji)(ji)價(jia)值(zhi)鏈(lian)(lian)多維數(shu)(shu)據(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)集成(cheng)(cheng)融(rong)合(he)(he)，跨(kua)域(yu)業(ye)務(wu)(wu)互相滲透、互相關聯、互相優化(hua)(hua)，推進鏈(lian)(lian)式結(jie)構向(xiang)(xiang)網狀結(jie)構價(jia)值(zhi)鏈(lian)(lian)發(fa)展，實(shi)(shi)(shi)現(xian)跨(kua)人機(ji)(ji)(ji)界(jie)面、跨(kua)產(chan)(chan)(chan)(chan)(chan)業(ye)的(de)(de)(de)(de)(de)(de)數(shu)(shu)字(zi)化(hua)(hua)、智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)深(shen)度(du)融(rong)合(he)(he)。圖(tu)(tu)１以(yi)(yi)(yi)“用(yong)戶為(wei)(wei)(wei)中心(xin)”的(de)(de)(de)(de)(de)(de)硅(gui)(gui)鋼(gang)跨(kua)業(ye)務(wu)(wu)邊(bian)界(jie)的(de)(de)(de)(de)(de)(de)數(shu)(shu)據(ju)(ju)(ju)融(rong)合(he)(he)實(shi)(shi)(shi)踐２．１產(chan)(chan)(chan)(chan)(chan)研(yan)(yan)(yan)數(shu)(shu)據(ju)(ju)(ju)融(rong)合(he)(he)驅動(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)(de)(de)復雜產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)虛(xu)擬(ni)設(she)計如圖(tu)(tu)２所示，以(yi)(yi)(yi)“用(yong)戶需(xu)求(qiu)為(wei)(wei)(wei)核心(xin)”的(de)(de)(de)(de)(de)(de)研(yan)(yan)(yan)發(fa)，通過(guo)(guo)數(shu)(shu)據(ju)(ju)(ju)技術方案(an)，將硅(gui)(gui)鋼(gang)用(yong)戶端(duan)—研(yan)(yan)(yan)發(fa)—大生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)三方數(shu)(shu)據(ju)(ju)(ju)有(you)機(ji)(ji)(ji)互聯，用(yong)戶需(xu)求(qiu)與研(yan)(yan)(yan)發(fa)在(zai)(zai)線對(dui)接實(shi)(shi)(shi)現(xian)用(yong)戶需(xu)求(qiu)精準預判分(fen)析，通過(guo)(guo)建(jian)立(li)起(qi)實(shi)(shi)(shi)驗(yan)(yan)室(shi)數(shu)(shu)據(ju)(ju)(ju)庫(ku)實(shi)(shi)(shi)現(xian)實(shi)(shi)(shi)驗(yan)(yan)數(shu)(shu)據(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)縱橫聯通，通過(guo)(guo)實(shi)(shi)(shi)驗(yan)(yan)室(shi)數(shu)(shu)據(ju)(ju)(ju)庫(ku)與大生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)數(shu)(shu)據(ju)(ju)(ju)互聯將大生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)現(xian)場拓(tuo)展為(wei)(wei)(wei)“共享實(shi)(shi)(shi)驗(yan)(yan)室(shi)”，開展實(shi)(shi)(shi)驗(yan)(yan)方案(an)推薦(jian)—分(fen)析—預判—評估(gu)，推動(dong)(dong)(dong)(dong)(dong)“試錯式”物理實(shi)(shi)(shi)驗(yan)(yan)向(xiang)(xiang)“數(shu)(shu)據(ju)(ju)(ju)理論預測、實(shi)(shi)(shi)驗(yan)(yan)驗(yan)(yan)證”的(de)(de)(de)(de)(de)(de)“虛(xu)—實(shi)(shi)(shi)結(jie)合(he)(he)”研(yan)(yan)(yan)發(fa)模(mo)式轉換(huan)(huan)。相比常規模(mo)式，新研(yan)(yan)(yan)發(fa)模(mo)式周(zhou)期(qi)可縮短３０％以(yi)(yi)(yi)上(shang)。２．２跨(kua)制(zhi)造(zao)(zao)(zao)邊(bian)界(jie)融(rong)合(he)(he)的(de)(de)(de)(de)(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)自(zi)(zi)(zi)(zi)(zi)適(shi)應(ying)(ying)調整(zheng)(zheng)基于計算機(ji)(ji)(ji)智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)算法(fa)，開發(fa)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)自(zi)(zi)(zi)(zi)(zi)適(shi)應(ying)(ying)技術，根(gen)(gen)據(ju)(ju)(ju)設(she)備(bei)、庫(ku)存、質(zhi)量(liang)(liang)(liang)(liang)(liang)狀態以(yi)(yi)(yi)及(ji)(ji)合(he)(he)同(tong)交(jiao)付(fu)進度(du)、定檢修計劃(hua)等(deng)，實(shi)(shi)(shi)現(xian)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)的(de)(de)(de)(de)(de)(de)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)編制(zhi)，并根(gen)(gen)據(ju)(ju)(ju)計劃(hua)執行過(guo)(guo)程(cheng)中的(de)(de)(de)(de)(de)(de)突發(fa)狀況自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)對(dui)計劃(hua)做(zuo)(zuo)出快速響應(ying)(ying)和(he)調整(zheng)(zheng)。原有(you)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)排(pai)程(cheng)系(xi)統只是將根(gen)(gen)據(ju)(ju)(ju)計劃(hua)規程(cheng)和(he)經驗(yan)(yan)知(zhi)識的(de)(de)(de)(de)(de)(de)人工排(pai)程(cheng)結(jie)果錄入信息系(xi)統。跨(kua)制(zhi)造(zao)(zao)(zao)邊(bian)界(jie)的(de)(de)(de)(de)(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)自(zi)(zi)(zi)(zi)(zi)適(shi)應(ying)(ying)方案(an)，則是采用(yong)啟發(fa)式的(de)(de)(de)(de)(de)(de)ＡＩ智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)排(pai)程(cheng)算法(fa)，跨(kua)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)、設(she)備(bei)、工藝、質(zhi)量(liang)(liang)(liang)(liang)(liang)、成(cheng)(cheng)本等(deng)業(ye)務(wu)(wu)邊(bian)界(jie)，融(rong)合(he)(he)庫(ku)存量(liang)(liang)(liang)(liang)(liang)、合(he)(he)同(tong)交(jiao)付(fu)、設(she)備(bei)定檢修、工藝能(neng)(neng)(neng)力、質(zhi)量(liang)(liang)(liang)(liang)(liang)狀態、切換(huan)(huan)成(cheng)(cheng)本等(deng)各(ge)業(ye)務(wu)(wu)邊(bian)界(jie)條(tiao)件，在(zai)(zai)滿(man)足各(ge)機(ji)(ji)(ji)組工藝要(yao)求(qiu)和(he)產(chan)(chan)(chan)(chan)(chan)能(neng)(neng)(neng)約(yue)束條(tiao)件的(de)(de)(de)(de)(de)(de)前提(ti)下，制(zhi)定出合(he)(he)理的(de)(de)(de)(de)(de)(de)物流平(ping)衡和(he)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計劃(hua)，達到產(chan)(chan)(chan)(chan)(chan)能(neng)(neng)(neng)最大化(hua)(hua)、工藝切換(huan)(huan)次數(shu)(shu)最小化(hua)(hua)、機(ji)(ji)(ji)組負(fu)荷平(ping)衡的(de)(de)(de)(de)(de)(de)目標(biao)。同(tong)時(shi)在(zai)(zai)機(ji)(ji)(ji)組設(she)備(bei)狀態、工藝能(neng)(neng)(neng)力等(deng)條(tiao)件發(fa)生(sheng)(sheng)變(bian)化(hua)(hua)時(shi)，系(xi)統自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)做(zuo)(zuo)出自(zi)(zi)(zi)(zi)(zi)適(shi)應(ying)(ying)調整(zheng)(zheng)。２．３工業(ye)大數(shu)(shu)據(ju)(ju)(ju)驅動(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)(de)(de)工序質(zhi)量(liang)(liang)(liang)(liang)(liang)自(zi)(zi)(zi)(zi)(zi)診斷(duan)如圖(tu)(tu)３所示，以(yi)(yi)(yi)產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)制(zhi)造(zao)(zao)(zao)鏈(lian)(lian)路全(quan)(quan)(quan)過(guo)(guo)程(cheng)質(zhi)量(liang)(liang)(liang)(liang)(liang)智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)管控為(wei)(wei)(wei)目標(biao)，通過(guo)(guo)大數(shu)(shu)據(ju)(ju)(ju)的(de)(de)(de)(de)(de)(de)方法(fa)構建(jian)全(quan)(quan)(quan)要(yao)素(su)質(zhi)量(liang)(liang)(liang)(liang)(liang)基因鏈(lian)(lian)，多維度(du)、全(quan)(quan)(quan)要(yao)素(su)打(da)(da)造(zao)(zao)(zao)“數(shu)(shu)字(zi)鋼(gang)卷”。在(zai)(zai)此基礎上(shang)，以(yi)(yi)(yi)取向(xiang)(xiang)硅(gui)(gui)鋼(gang)產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)為(wei)(wei)(wei)載體(ti)，構建(jian)物料(liao)質(zhi)量(liang)(liang)(liang)(liang)(liang)風(feng)險預警、全(quan)(quan)(quan)流程(cheng)質(zhi)量(liang)(liang)(liang)(liang)(liang)追溯、質(zhi)量(liang)(liang)(liang)(liang)(liang)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)判定、批量(liang)(liang)(liang)(liang)(liang)缺陷自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)阻斷(duan)、異常缺陷在(zai)(zai)線分(fen)析、剪切方案(an)智(zhi)(zhi)(zhi)(zhi)能(neng)(neng)(neng)推薦(jian)等(deng)模(mo)型，形成(cheng)(cheng)了完(wan)整(zheng)(zheng)的(de)(de)(de)(de)(de)(de)硅(gui)(gui)鋼(gang)生(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)質(zhi)量(liang)(liang)(liang)(liang)(liang)自(zi)(zi)(zi)(zi)(zi)診斷(duan)解決方案(an)，幫(bang)助企業(ye)降低質(zhi)量(liang)(liang)(liang)(liang)(liang)損失和(he)成(cheng)(cheng)本、提(ti)升質(zhi)量(liang)(liang)(liang)(liang)(liang)和(he)有(you)效產(chan)(chan)(chan)(chan)(chan)能(neng)(neng)(neng)、提(ti)高產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)(pin)盈利能(neng)(neng)(neng)力。

３效果

寶鋼股份硅鋼事業部在此(ci)方(fang)案指(zhi)導下，建設硅鋼第(di)四(si)智慧(hui)工(gong)廠。如圖４所示，與同(tong)規(gui)模傳統(tong)工(gong)廠相比，第(di)四(si)智慧(hui)工(gong)廠極薄產品生產效率提(ti)升(sheng)１５％，產品質量合格率提(ti)升(sheng)１０％，制(zhi)造成本(ben)下降１０％，制(zhi)造能(neng)力指(zhi)數提(ti)升(sheng)２９．３７％，各項技術(shu)經濟指(zhi)標保持行業領先。

４展望

中國寶武(wu)于(yu)２０２１年年初提出(chu)了“三跨(kua)(kua)(kua)(kua)融合(he)”的(de)(de)智慧制造(zao)發展愿景(jing)，即跨(kua)(kua)(kua)(kua)產(chan)(chan)業(ye)、跨(kua)(kua)(kua)(kua)基(ji)地、跨(kua)(kua)(kua)(kua)人(ren)機界(jie)面的(de)(de)業(ye)務(wu)(wu)(wu)(wu)數(shu)字(zi)(zi)(zi)(zi)化(hua)、智能化(hua)融合(he)。據此(ci)目標規劃，尚需結合(he)鋼鐵(tie)行業(ye)與關聯領域數(shu)字(zi)(zi)(zi)(zi)化(hua)進(jin)(jin)展，進(jin)(jin)一(yi)步(bu)推進(jin)(jin)跨(kua)(kua)(kua)(kua)產(chan)(chan)業(ye)打(da)通(tong)鋼鐵(tie)產(chan)(chan)品全(quan)生命周期的(de)(de)業(ye)務(wu)(wu)(wu)(wu)數(shu)字(zi)(zi)(zi)(zi)化(hua)對接、“一(yi)總部(bu)多基(ji)地”模式下(xia)跨(kua)(kua)(kua)(kua)基(ji)地的(de)(de)業(ye)務(wu)(wu)(wu)(wu)數(shu)據融合(he)、跨(kua)(kua)(kua)(kua)人(ren)機界(jie)面的(de)(de)業(ye)務(wu)(wu)(wu)(wu)數(shu)字(zi)(zi)(zi)(zi)解析等方面的(de)(de)數(shu)字(zi)(zi)(zi)(zi)化(hua)轉型(xing)工作(zuo)。在(zai)此(ci)基(ji)礎上，推進(jin)(jin)跨(kua)(kua)(kua)(kua)界(jie)面的(de)(de)業(ye)務(wu)(wu)(wu)(wu)融合(he)和(he)業(ye)務(wu)(wu)(wu)(wu)流程再造(zao)，創新數(shu)字(zi)(zi)(zi)(zi)化(hua)業(ye)務(wu)(wu)(wu)(wu)形態和(he)產(chan)(chan)品價值(zhi)鏈(lian)模式，以此(ci)推進(jin)(jin)整個(ge)鋼鐵(tie)行業(ye)的(de)(de)數(shu)字(zi)(zi)(zi)(zi)化(hua)轉型(xing)升級。

［參考文獻］

［１］中國(guo)鋼(gang)(gang)鐵(tie)(tie)工業協(xie)會．中國(guo)鋼(gang)(gang)鐵(tie)(tie)智(zhi)能(neng)制(zhi)造(zao)發展前景展望———鋼(gang)(gang)鐵(tie)(tie)未(wei)來夢工廠［Ｎ］．世界金屬導(dao)報，２０１９－１１－１９．

作者：黃望(wang)芽 湯洪博 趙斌 聶(nie)煌(huang) 溫光浩 房現石 單(dan)位：寶山(shan)鋼鐵股份有(you)限公司